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arcus-ws - Laser based measuring system for windshields

Laser triangulation sensors can be used to measure glass. In systems of type arcus-ws, they are used to measure the deflection of 2-pane-safety windshields for cars.

To produce a defined deflection in a windshield, the panes are transported through an oven on special transport frames and exposed to a specific spatial and temporal heat profile.

directly behind the oven, the hot panes are measured by three laser distance sensors in three tracks. Because of the layered nature of the safety glass, there are multiple reflections of the laser beam. The resulting disturbances of the measurement data are eliminated using special filtering algorithms.

 


Fifty repeated measurements on a windshield with a deflection of 13 mm resulted in a standard deviation of the measuring system of < 10 μm. With a resulting cg-value of 20 the meausring system capability has been proven within the production environment.

The system described here is in 24/7 operation at various international locations. It is used for quality assurance and to optimize the oven process.

Technical data

Property Value
max. dimension of windshields 1,85 m x 1,35 m
Thickness of a single pane 2 mm
max. deflection 25 mm
Temperature of the windshields 150 - 250 °C
Measuring range of the laser distance sensors 130 mm
Measuring frequency bis 6 kHz
Measuring time ca. 10 s
Standard deviation during repeated measurements < 10 μm
 
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Autoteile unter Laseraugen (Laser und Photonik 2/2007) (german)
© 2012 NoKra Optische Prüftechnik und Automation GmbH